CIJECT™ Two – RTM/VRTM Injection Machine

Description

Resin Mixing Technology

The most sophisticated machine in the range, the Ciject Two is based around a powerful modular touch-screen PLC enabling the addition of a wide range of options and control functions.

The Ciject Two features an unrivalled level of control with simplicity of operation.

Features include: 

• Fully enclosed cabinet with full operator control
• Mixed output from 0.1Kg up to 10Kg per min (dependant on resin viscosity)
• Available with mix ratios to suit polyester/vinylester, epoxy or phenolic systems (see options list)
• Full PID Electronic Pressure Control from –1 bar to 10 bar
• In-mould pressure sensors (IMPS) can be connected to the machine to enable pressure control based on internal mould pressures
• Fully automatic open/close mixing head
• Low volume/high velocity mixing head flush system to ensure simple and quick cleaning with minimum solvent use
• 20 Litre non-pressurised solvent tank
• Storage area for original catalyst/hardener container
• Unique catalyst/hardener monitoring system
• Catalyst system includes return isolation valve to provide additional security
• Adjustable umbilical support boom
• Stainless steel resin drum platform optimised for easy loading of standard resin barrels
• In-line resin and catalyst filters to allow cleaning without removing loading hose from material
• Purpose designed resin and 316 Stainless Steel catalyst/hardener pumps for high reliability and simple maintenance. Modular for easy removal
• Seals designed and tested for service life in excess of 250,000 Kg of resin.

Control System:

• 110-240V Industrial Omron Microelectronic Modular PLC.
• 7” Colour HMI touch screen 480×320 resolution with adjustable brightness/contrast.
• Compact Flash (Type II) slot for data logging in CSV format
• Intelligent machine program – prevents operator error (e.g. flushing while injecting)
• 30 Recipes for operator programmes (Unless RFID option 2 specified which has unlimited recipe capacity)
• Password protection for configuration and programming screens
• Programmes enable input of injection volume, injection pressure, start and end catalyst/hardener percentages
• Machine Operation Log Screen records machine actions
• Average flow rates displayed during injection
• Automatic recirculation feature with user programmable timers
• Automated flush sequence
• Adjustable flush alarm to warn operator if flush has not been carried out
• Adjustable machine stall warning/alarm

Technical Service Guarantee
Bodotex offers a full technical on-site maintenance, spares and service support for all CiJect Machines in South Africa. Bodotex has highly skilled, internationally trained sales and service technicians to assist you with your machine selection.

All of the above machines can also be fitted with In-Mould Pressure Sensors, Vacuum check options and RFID mould identification.